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Hose Replacement


 
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moonoroof
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Joined: 04 Feb 2007
Posts: 210
Location: IRELAND

PostPosted: Wed Aug 14, 2019 19:39    Post subject: Hose Replacement Reply with quote

I need to replace the water hose from the inlet manifold to the turbo.
As access at the turbo side is limited, it looks like it's going to be very difficult to do.
Any tips on a handy way to do it, would be appreciated.

Thanks

Michael
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PostPosted: Wed Aug 14, 2019 19:39    Post subject: Google Ads keep this community free to join!


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02Trooper777
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Joined: 08 May 2016
Posts: 488
Location: Shropshire

PostPosted: Sun Sep 13, 2020 12:58    Post subject: Reply with quote

Look for ethan's tip about jacking up the rear of the gearbox.
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02 3.0 Trooper
Saab 9-3 2.3i convertible.(to be sold)
BMW 540i/6 † 1939 HRG 1100
1986 Saab 900 Turbo. '84 Marlin Roadster.
+ motorcycles & '76 Reliant Kitten (don't laugh - it has got 4 wheels)...
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02Trooper777
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Joined: 08 May 2016
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Location: Shropshire

PostPosted: Sun Sep 13, 2020 13:01    Post subject: Reply with quote

I'm assuming you mean the hose from the inlet manifold to the EGR rather than " ... from the inlet manifold to the turbo." ?
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02 3.0 Trooper
Saab 9-3 2.3i convertible.(to be sold)
BMW 540i/6 † 1939 HRG 1100
1986 Saab 900 Turbo. '84 Marlin Roadster.
+ motorcycles & '76 Reliant Kitten (don't laugh - it has got 4 wheels)...
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Malcolm
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Joined: 22 Feb 2009
Posts: 796
Location: Great Yarmouth Norfolk

PostPosted: Fri Oct 02, 2020 17:34    Post subject: Reply with quote

If it is the hose from the EGR cooler to the manifold then Eithens advice about jacking the gearbox up is the only way to do it in the vehicle. I found that the hose clips were the "Spring"type and imposible to get any pliers or grips on due to the position between the back of the head and the bulkhead. I had to just pull hard until the hose and clip came off the conection at the back of the head. 1\4" socket set for the new Jubilee clip (7mm socket) lots of extension bars and a U/J got the new hose back on.  
I had to do mine last year. as my EGR is blanked off  I did not replace the hose but just blanked both ends off with a new length of short hose and a 10 mm bolt.
Good luck.
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