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Dual mass flywheel!!!!


 
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jims1954
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Joined: 07 Jun 2008
Posts: 3
Location: east anglia uk

PostPosted: Sat Jun 07, 2008 9:40    Post subject: Dual mass flywheel!!!! Reply with quote

Sad Hi all, have replaced flywheel on my 2000 3.0 tdi trooper and now it wont start. From reading posts it appears I have not aligned flywheel to crank correctly...I assumed bolts would be staggered or a dowel fitted if alignment was critical...big mistake lol. Does anyone have a diagram to explain correct procedure for fltwheel alignment? Im to old to take box out again Crying or Very sad
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eithan h
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Joined: 11 Dec 2005
Posts: 8095
Location: oxfordish

PostPosted: Sat Jun 07, 2008 13:54    Post subject: Reply with quote

well it's box out again then with the crank on tdc there should be a half moon cut out on the clutch side of the ring gear this need to be at the 6 0 clock position, this will then put the gap in the timing gear thats on the back of the flywheel in the 1 0 clock position.
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because when the dealer is no longer good enough there's still old mill motors....

old mill motors oxfordshires independent isuzu specialists.
http://www.oldmillmotorswitney.co.uk
https://www.facebook.com/OldMillMotors?fref=ts
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jims1954
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Joined: 07 Jun 2008
Posts: 3
Location: east anglia uk

PostPosted: Sat Jun 07, 2008 21:08    Post subject: Reply with quote

Thanks for reply,have removed box again found half moon mark. Have removed cover from around front crank pulley to establish tdc, can only see a faint score mark in pulley is this correct mark? I can see mark on casing at 12 o clock to line up with. Im a bit nervous at the thought of getting it wrong again Embarassed
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eithan h
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Joined: 11 Dec 2005
Posts: 8095
Location: oxfordish

PostPosted: Sat Jun 07, 2008 21:48    Post subject: Reply with quote

thats it you may also find that one of the flywheel bolt holes in the back of the crank may be larger than the others, it looks like it should have a locating dowel in it if it has this that will be at the 12 0 clock position but not all of them had this.
_________________
because when the dealer is no longer good enough there's still old mill motors....

old mill motors oxfordshires independent isuzu specialists.
http://www.oldmillmotorswitney.co.uk
https://www.facebook.com/OldMillMotors?fref=ts
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jims1954
Newbie


Joined: 07 Jun 2008
Posts: 3
Location: east anglia uk

PostPosted: Sun Jun 08, 2008 13:04    Post subject: Reply with quote

Thanks very much for your help. I trained on morris minors...toopers are a bit more complicated! Laughing
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