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mark.griffith *
Joined: 19 Jan 2009 Posts: 31 Location: New Zealand
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Posted: Sat Oct 17, 2009 4:58 Post subject: Rock Sliders Build - Lots of Pics |
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Made myself some rock sliders to replace the old aluminium side steps that had taken alot of abuse and were not giving the sils or body much protection.
I wanted to bolt it onto the frame so that it could be removed if needed. Although not as strong as welding it on.... it is more than enough for the job it has to do.
materials used were:
50 x 50 x 5mm SHS for the main length runner and legs back to the frame
48 x 4mm Tube for the hoop and legs
6mm flat for frame brackets
1/2" grade 8 bolts
There are 2 legs that go back and clamp around the frame, and 1 that mounts to existing cross member bolts. the existing gearbox support crossmember is very strong and seemed like an ideal point to pick up from.
The basic structure tack welded together.
Front mount for attatching to existing gearbox crossmember bolt positions
Notched into the legs to clear the body seam under the sil. didn't want to cut the seam out on the vehicle so did it this way.... not as strong but should still be more than enough.
used a 48mm hole saw and drill press to drill through the tube sideways to create the perfect shape for fitting to the main hoop rail. came out really nice
Got the main hoop bent up by an exhaust shop using a hydraulic tube bender. The guy was not sure at first because of the heavy wall section, but it bent no problems at all
clearance above the lower link is tight and I measured it at least twice to be sure that it will miss under full articulation
tacked together ready for welding
_________________ - '98 Isuzu Bighorn LWB, 3.0TD
- 1.5" lift OME Coils and Shocks, 30mm Coil Spacers, 30mm Body Lift, aisin manual hubs, 285/75-16 Kumho KL71s, Custom rock sliders, ARB Winch Bar |
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Posted: Sat Oct 17, 2009 4:58 Post subject: Google Ads keep this community free to join! |
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Philp *******
Joined: 12 Oct 2004 Posts: 3869 Location: Shropshire
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Posted: Sat Oct 17, 2009 10:35 Post subject: |
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Very smart, some nice fab work. _________________ Phil
96 or is it a 98 Isuzu Bighorn Lotus |
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markymoan *******
Joined: 25 Jun 2005 Posts: 16267 Location: Naughty Step
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Posted: Sat Oct 17, 2009 12:53 Post subject: |
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Very nice work indeed
Ps. loving the choice of tyres _________________ |
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K.Goodwin Lifetime member
Joined: 23 Apr 2004 Posts: 2305 Location: Somewhere out in space.
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Posted: Sat Oct 17, 2009 15:46 Post subject: |
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very nice.
I like the 'non slip' addition to the tops _________________
Twister wrote: |
Always thought Troopers look their best in white |
LTM 022 |
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Red Robbo Lifetime member
Joined: 17 Feb 2008 Posts: 4129 Location: Where ever I happen to be in my imagination but mainly Far East Sussex
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Posted: Sat Oct 17, 2009 16:02 Post subject: |
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Nicely thought out and executed job.... _________________ Khotso........... |
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hillbilly col Lifetime member
Joined: 07 Sep 2007 Posts: 2377 Location: Co. Durham
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Posted: Sat Oct 17, 2009 16:49 Post subject: |
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very nice ...job well done
price for some swb ones please _________________ LTM NO.41 |
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mark.griffith *
Joined: 19 Jan 2009 Posts: 31 Location: New Zealand
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Posted: Sun Oct 18, 2009 19:55 Post subject: |
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Thanks for all the comments. I am very happy with how they finished up.... It was ALOT more work than I had first thought but worth it in the end. _________________ - '98 Isuzu Bighorn LWB, 3.0TD
- 1.5" lift OME Coils and Shocks, 30mm Coil Spacers, 30mm Body Lift, aisin manual hubs, 285/75-16 Kumho KL71s, Custom rock sliders, ARB Winch Bar |
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markymoan *******
Joined: 25 Jun 2005 Posts: 16267 Location: Naughty Step
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Posted: Sun Oct 18, 2009 20:04 Post subject: |
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They look rubbish, best thing you can do is take them off and post them to me, I'll even
pay the postage _________________ |
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gary820 Lifetime member
Joined: 08 Apr 2007 Posts: 2427 Location: Yorkshire
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Posted: Sun Oct 18, 2009 21:18 Post subject: |
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Nice job It always turns into a bigger job then you first expect! _________________ landcruiser 80 series 4.5, 35's/33's for road, 2inch lift, discreet winch, sliders/armour, factory lockers, stainless side exit +++++ |
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mark.griffith *
Joined: 19 Jan 2009 Posts: 31 Location: New Zealand
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Posted: Sun Oct 18, 2009 22:05 Post subject: |
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markymoan wrote: |
They look rubbish, best thing you can do is take them off and post them to me, I'll even
pay the postage |
I was just in the process of taking them off to send to you and realised that you had a SWB.... so I put them back on. _________________ - '98 Isuzu Bighorn LWB, 3.0TD
- 1.5" lift OME Coils and Shocks, 30mm Coil Spacers, 30mm Body Lift, aisin manual hubs, 285/75-16 Kumho KL71s, Custom rock sliders, ARB Winch Bar |
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Gribble *******
Joined: 11 Oct 2007 Posts: 8448 Location: Holset H221W
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Posted: Sun Oct 18, 2009 23:15 Post subject: |
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Nice tidy work .Good pic guide for others as well . _________________ 2 New Troopers ! |
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fostri **
Joined: 19 Sep 2007 Posts: 123 Location: Iceland
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Posted: Mon Oct 19, 2009 1:13 Post subject: |
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Really nice job. _________________ Isuzu Trooper 3.0 TDI 35"
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shinz ****
Joined: 04 Dec 2004 Posts: 352 Location: Nelson, New Zealand
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Posted: Wed Oct 21, 2009 9:06 Post subject: |
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Those I like. I've been mulling this over in my mind for a while now & yours answer most of my ?????. They're the best I've seen posted yet.
Steve _________________ 95 Bighorn Fieldstar LS 3.1 TD |
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WHISKYTANGOFOXTROT ***
Joined: 01 Mar 2013 Posts: 130 Location: NorthEast
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Posted: Mon Mar 25, 2013 22:22 Post subject: |
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Fantastic fabrication and super finish ! well worthy of being on such a nice truck , looks to me like its had a promotion to SGT Major ! |
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