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Gearbox Filler Plug Stuck - 96 3.1TD Manual


 
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Jo Sharp
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Joined: 21 Nov 2003
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Location: Wiltshire

PostPosted: Wed Sep 27, 2006 20:36    Post subject: Gearbox Filler Plug Stuck - 96 3.1TD Manual Reply with quote

Gearbox is weeping a bit of oil so want to check the level...but the filler plug on the side won't budge with a standard length ring spanner or an 18 inch torque wrench.

Any bright ideas please?
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PostPosted: Wed Sep 27, 2006 20:36    Post subject: Google Ads keep this community free to join!


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markymoan
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PostPosted: Wed Sep 27, 2006 20:38    Post subject: Reply with quote

Give the strong arm a crack with a lump hammer or get a longer one  Very Happy
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brains
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PostPosted: Wed Sep 27, 2006 20:40    Post subject: Gearbox Filler Plug Stuck - 96 3.1TD Manual Reply with quote

mmmmmmmmm all i can say is try hitting the side of it to free it off or a little heat sorry but at least its some thing .
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THE QUIET ONE
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PostPosted: Wed Sep 27, 2006 20:45    Post subject: Reply with quote

give it a crack forget it  Shocked
work it backwards and forwards that is the best way or u will fck it up when off change the poly washers
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brains
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PostPosted: Wed Sep 27, 2006 20:51    Post subject: Gearbox Filler Plug Stuck - 96 3.1TD Manual Reply with quote

sounds like it might of been cross threaded perhaps?
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markymoan
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PostPosted: Wed Sep 27, 2006 20:54    Post subject: Reply with quote

I still say a long breaker bar and shock tactics  Very Happy
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wayneh
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PostPosted: Wed Sep 27, 2006 21:05    Post subject: Reply with quote

try nipping it up a bit with a breaker bar, then undoing it. failing that same as markymoan says pullon breaker bar whilst someone its it on top of the knuckle, i have undone many truck wheel nuts and u bolts this way so it should work on a gearbox filler bung
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Peej
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Joined: 23 Jul 2006
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PostPosted: Wed Sep 27, 2006 21:16    Post subject: Reply with quote

Mine was a swine too, took a bit of inventiveness with sockets and breaker bar to get more leaverage. Worth remembering to make sure you can undo the filler before you drain any too, I actually remembered to do that! Also bought an oil syringe, makes life loads easier, rather than squeezing a bottle and getting more up your sleeve!
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Grandad
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PostPosted: Thu Sep 28, 2006 0:01    Post subject: Reply with quote

use a socket breaker bar and slide a length of tube over the breaker bar
the longer the tube the more force
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martins
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PostPosted: Thu Sep 28, 2006 11:49    Post subject: Reply with quote

When I did mine last year I joined extentions together to get out side of the body,then my 14st son sat on a 3 foot breaker bar while I gave a sharp tap !! with a hammer on end of extention.  Be careful its an alloy gearbox.

Martin
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Jo Sharp
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Joined: 21 Nov 2003
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Location: Wiltshire

PostPosted: Fri Oct 06, 2006 8:10    Post subject: Reply with quote

Thanks for all the replies...sorry for cheking back earlier...WinXP decided to go on strike!

I'll try a longer bar for extra leverage....might try a bit of heat from a hot air gun first.  Am aware of the box being alloy which is why I have been  treading carefully so far....and I remembered not to drain the box before getting the filler off (been there many years ago... Embarassed )

Jo
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